Tuesday, 23 October 2012

Introduction


Introduction

This report has been developed for the Old Royal Women’s Hospital site Redevelopment Project. The project encompasses a mix of retail space, offices, support service areas and a 42 space car park below ground.

The brief has requested a world class facility for researchers, academics, students and the like, which is innovative and environmentally friendly. For these purposes we have included the Green Star rating in Appendix D.

In terms of the construction of the building, a number of issues were identified, mostly in relation to the site location. This project is situated on the corner of two arterial roads of the area being Grattan St and Swanston street, which provide potential hazards including maintaining public safety, ease of access to and from site, proximity of the building to other major operating structures and existing tram lines. These factors were addressed as part of the Risk Management section of Submission 1 (which can be viewed in its entirety by accessing the QR code on the presentation poster) though have been discussed more thoroughly as part of the Buildability Report, Construction Management Plan and Traffic Management Plan in this report.

Given there will be works undertaken at a height, and in close proximity to the public, an OH&S plan has also been included together with associated SWMS forms for the element which was considered in detail for this assignment (roof). 

Construction Planning


Construction Planning

Pre-Construction Planning

A thorough and rigorous analysis of the construction methods proposed and restraints has taken place.  From this planning, a site plan has been developed for the construction phases. The site plan identifies the construction requirements which include, but are not limited to:

·       Site egress and access
·       Crane locations and size
·       Crane loading zones                 
·       Public safety and amenity maintenance
·       Material hoist location and size
·       Concrete placing booms location
·       Temporary hoardings or fencing for the protection and safety of the public

 

Dilapidation Survey

An existing conditions survey has been carried out and a detailed report and photographic records of adjoining properties has been maintained.

Public & Property Protection

 

As part of the construction of the new dwellings, excavation will be completed in order to achieve the extent of the basement works.

 

As part of this excavation, we will utilise the following methodology for the protection of the surrounding properties.

 

The protection of the surrounding properties land and footings will be achieved by ensuring a 45 degree angle is maintained with the surrounding soil walls.

Should there be a requirement for sheet piling in order to reinforce the neighbouring land whilst excavation is being completed, this will be done.

Secure Temporary Fencing will also be erected around the perimeter of the site in order to clearly establish boundaries and safety zones. Fencing will also maintain an authorized access only classification of the site.

 

Safety signs will be displayed clearly with all safety requirements stated clearly for any personnel wishing to access the site.

 

We anticipate the excavation works to be completed over a period of approximately 10 days, with the entire construction to be completed over a period of approximately 10 – 12 months.

 

The protection of all council infrastructures including overhead cables and existing services will be managed to ensure that all infrastructure will be retained in the same condition at the completion of the project.


Temporary Fences/Hoarding


The Temporary fencing used is a series of Temporary Mesh Panels which are 2000mm high x 2500mm long with an 1800 mesh infill. The Fencing is fixed by concrete safety blocks 130mm high x 230mm wide x 600mm long.




Project specific administration requirements
The following requirements are project specific and will be implemented by the project construction team during the project.
These include:                  Tender Review and Pre Commencement Planning
Associated processes and preparation of following:
  • Project Handover Meeting
  • Utilise the MS Project Phase Setup and Implementation Requirements Checklist
  • Head Contract Requirements Meeting
  • Develop Site Filing Systems

Contract Administration & Authority Protocol
Sub Contract Package – Scope of Work

These will be updated by the administrator and maintained in a file located in the Project Filing Room.
Trade Letting Schedule

This schedule is produced, held and maintained by the Administrator and derived from the Project Target Programme.  It is coordinated with the Trade Package Document Register. 
Variation Recommendation

To be submitted to the client with a cost implication.  This document will formalise the approval process and provide the final impact of the SSI.
Contract and Agreements

Standard Contracts and Agreements have been tailored for use on this project.  These are kept and maintained by the Contract Administrators for this project in the Project Filing Room. 
External Correspondence and Authorized Signatories

  • Letters                   Project Manager (CA/ SM in his absence)
  • Facsimile (Non Contractual)                  Any member of the Project Team
  • Progress Claims                   Contract Administrator
  • Daily Diary                  Site Manager
  • Site Instruction                  Project Manager (CA / SM / SS in his absence)
  • RFI                  Coordinator                  
  • Architects Instruction                  Project




Design Management                 
Design Control Procedures will be in accordance with the Management System Procedures and related guidelines unless noted otherwise in this section of the Construction Management Plan.
Detailed Design and Construction Manual Process Flowchart
Utilising above detailed Design Process Flowchart, review and customise to reflect actual project requirements.  Reference Design Guidelines:
·       Design programming
·       Design input
·       Project brief
·       Budget and costing
·       Cost planning during construction
·       Design documents and procurement planning
·       Authorities
·       Design changes
·       Communication protocols during design process
·       Design review and verification

These include but not limited to the following:-
Project Filing System

The filing lists will be updated, maintained and held by the Site Coordinator

Note: All project related emails must be filed in hard copy

·       Incoming Consultant Design Documentation
·       Shop Drawing Approval Process
·       Incoming (RFI’s / Advices / Instructions)
·       Processing Incoming Correspondence (letters, faxes, AI’s, SI’s etc.)
·       Outgoing Advices and Instructions (RFI’s, DA’s, SI’s)
·       Outgoing Correspondence
·       Client Endorsement of Documentation Packages (if applicable – provide detail)
·       Red Finger/Clouding (changes) Procedure – (Region Specific)
·       Submittals Control
·       Superintendent Site Instructions (SSI’s)

Site Instructions (SI)
These are issued to Sub-Contractors for the following purposes:

  1. Give direction in relation to site activity or issue
  2. In response to a Sub-Contractor RFI including “covering” responses by Consultants to Sub-Contractor RFI’s.

Requests for Information (RFI)
These exist in two forms:
  1. Generated by a Sub-Contractor in relation to an issue (construction or coordination)
  2. Generated at site level where clarification of a coordination issue is required from a Consultant utilising the RFI.

Consultant Advice Notices (CAN’s)
Consultants as a direction only, proposed change to the scope or in response to a RFI or Design Advice

Approach to Quality Assurance During Construction

The Construction Quality System addresses all project activities from commencement to completion, using Constructions standardised activity list. Design Management protocols are contained with Construction Management Plan.
Each project’s requirements are planned, monitored and recorded by a member of the project team.

Method for ensuring Contractors and Major Suppliers Compliance with the System
To ensure compliance with the Client’s requirements, we will require that all major suppliers and Contractors develop and submit documentation for their respective trade packages to satisfy the Quality Requirements established prior to the commencement of work.  The extent of subcontractor submissions is determined by the subcontractor QA Risk Schedule.  Subsequently a handout of subcontractor requirements is forwarded for submission.
This may include a Project Specific Quality Plan, Work flow diagram or Inspection and Test Plans, and Inspection Records / Check sheets for high risk trades identified by the site team.
Site QA Coordinator will be responsible for ensuring that all Contractors / Suppliers are aware and have the capacity to conform with the nominated quality requirements set prior to the commencement of works. The Site QA Coordinator will confirm that an appropriate Quality System is implemented and maintained by each contractor in accordance with the procedures set out in their Project Quality Documentation.
A Schedule of Typical Subcontractor compliance requirements is prepared. The respective Site Supervisor will use this tool for coordination of various trade packages and track at various construction milestones for submission and compliance to specification requirements

Inspection and Testing Phases:

Where required by contract, we provide a schedule of typical contractor compliance requirements summary  that includes provision for Client / Representative or Consultant notification for hold points, witness points or testing (on-site & off-site). The Site Supervisors / Manager issues notification to the appropriate Consultant / Authority / Clients representative for inspection of site works at the assigned times.
All required test results are forwarded to relevant parties.
Incoming inspections will be carried out to ensure that materials, goods and equipment are identified, inspected and / or tested prior to storage or installation. Products or goods that do not comply with the inspection requirements are segregated and removed off-site as soon as possible to prevent inadvertent use.
Goods received must be in compliance with the project specification & / or Australian Standards.
In-process inspections shall ensure that materials, goods, equipment and workmanship are identified, inspected and / or tested either during installation on-site or during manufacture or fabrication at the Suppliers’ premises.
Throughout the construction phase, non-conformances will be identified along with recommendations for close out.
 NCR reports with be issued to ensure that they are disposed of in a timely manner.
Non-conformances may also include Client / Representative or Consultant raised issues, which will be recorded and expedited in a similar manner. Disposition of such issues will be prompt as per the stipulated period.
Final Inspections are carried out upon completion of a specific operation/area, to ensure that the finished product meets the criteria of the contract documentation (ie: Project specification & Australian Standards). Further, final inspections shall verify any prior inspections & / or tests and that any rework has been completed. Defective works detected as a result of final inspections shall be rectified prior to handover.
At practical completion, As Constructed drawings, O & M Manuals and Warranties shall be submitted to the client in the quantities and format required.

Audit Procedures

To ensure compliance with the established quality systems, we will undertake systematic Auditing / Monitoring activities on Inspection and Test activities carried out by Contractors / Suppliers as outlined in agreed audit schedule. Audits will be conducted on-site and (where applicable) at the contractor’s supplier’s premises.

The audits will monitor, evaluate and verify that all aspects of the Contractors / suppliers Quality Documentation, Work flow diagrams, Inspection and Test Plans and Check Sheets are being applied. The quality audits will be documented when carried out and the results of those audits shall be made available to the appropriate persons.
The audits will be also monitor, evaluate and confirm that all aspects of the Quality System, Construction Management Plan, Inspection and Test Plans and Check Sheets are being applied. The Quality Systems Manager will be responsible for implementing any corrective action required as a result of the internal audits.
Auditing / Surveillance of Contractors:

The construction team will utilise the “Subcontractor QA Risk Schedule”, to focus on the critical / high risk trades. These are not limited to the following:
Structure works
Structural steelwork
Services
Plastering
Waterproofing
Roofing
Special finishes

The audits will comprise the collection of evidence, the document of observations and the determination and reporting of discrepancies and non-compliance.
Audit reports will be generated to verify that audit activities have been carried out and to identify the activity being audited, the date of the audit and the observations within a reasonable period (but no later than 7 days) following the audit.
Reporting

Site Team meetings are undertaken on a regular basis, at which Quality issues and status are reviewed and where required are noted on records of minutes, including:
Contractor / Suppliers Documentation Status
Implementation Issues
Status of Non-Conformances

On a regular basis the Site QA Coordinator reports to the Quality Systems Manager on the following on agreed reporting format.
Total number of contracts let
Total number of QA plans received
Total number of QA plans reviewed
Total number of QA plans accepted
Number of QA Audits on subcontractors / suppliers scheduled
Number of QA Audits on subcontractors / suppliers completed
Total number of outstanding non-conformances

We will also ensure that all Contractors will provide prior to the completion of each month, a written report summarising the effectiveness of the quality plan and status of project quality records, which shall include but not be limited to:
% works completed
Areas signed off and handed over
Incomplete works / defects

Any of the above reports can be made available to Client upon request.
Strategies for Achieving Efficient / Economy in QA Administration

We will undertake the on-site QA Monitoring and control the process via the use of works completion / wall sign-off sheet for, or similar monitoring worksheet.
Structure
Façade
Services Rough-in and Fit-off / Finishes / Fit-out
Defects Monitoring
Tenancy Handover

OHS


Refer to the previous OHS Plan.

 

Project Specific Hazard Control


As part of the development of the Safety Plan, all hazards associated with all aspects of work must be identified and controlled.


Environmental


Refer to the EMP provided. 

 

Project Meeting Schedule


A Project Meeting Schedule will be maintained and issued as requested showing meeting activities for the period 2 months ahead. 

Typical Outline of the Completion Requirements / Strategy include:


Contractual Requirements
Statutory Requirements
Certification Requirements (C of O)
Outstanding Issues:
Design
Responses to RFI’s
Resourcing
Commissioning
Program
Consultant Compliance Statements
Practical Completion
Meeting with Client
Reports
Inspection Reports – Client / Consultant 

Construction Management Plan


Construction Management Plan

Distribution and Amendments
Controlled copies

Amendments to this Construction Management Plan are approved by the Construction Manager and distributed to all holders of controlled copies. A Distribution Register is maintained by the Project Team, designating an identification number to each copy. A Register of Amendments to the PMP is to be maintained by the holder of each copy, following issue by the Project Team.
Uncontrolled copies

Uncontrolled copies of this Construction Plan may be distributed to personnel, external organisations and authorities. These copies are not subject to automatic amendment (unless noted on the Distribution Register) and currency of the document should be verified by the receiver.
Project Specific Procedures

Any project specific procedures are amendments to the standard Management System procedures which the client requires to be implemented during the project. These procedures and / or requirements shall take precedence over any existing and / or conflicting standard procedure.
External Audits

We shall make available project staff and files as required from time to time for the purposes of external audits of any projects, by request and approval of the Systems Manager’s.
Guides shall be provided for the external auditors to access the Management System documentation, by arrangement and approval.
Introduction

The purpose of this Construction Management plan is to outline the management system requirements and procedures which will be adopted for the redevelopment of the Grattan St site, to ensure that the management and administration of the construction process provided by the project team complies with the client’s requirements.
A detailed plan is prepared to incorporate all requirements noted in the Contract and that documented evidence of this compliance is available.
We notes that following plan is subject to ongoing refinement and consequently changes to methodology may be implemented.
Brief Project description
The construction of a mixed use four level building with a basement and sub floor area
Quality
Targets & Aims:
Minimise rework and where possible eliminating risk, time and cost over-run on the project.
Targets & Aims:

Zero incidents, eliminating Class 1 risks, reducing Class 2 and 3 risks on a weekly basis, improving 1 % per month on hazard appraisal audits. 
OH&S Performance must be constantly monitored in order to meet legislative and company requirements and to identify areas for improvement. 

Environmental Management
Targets & Aims:
Minimise the amount of waste going to land fill by segregation, reducing and returning packaging and thorough training of subcontractors. 
Project Personnel
The organisational charts on the following pages specify the personnel assigned to the development. These personnel have responsibility and authority to ensure that works carried out by the project team and or Sub-Contractors; meet the requirements of the drawings, schedules and specifications.
Senior Management (PM / SM) have overall responsibility / management of site QA / EMS / OHS.
Support for the implementation of required systems is to be provided by Regional Office support facilities i.e.: QA / EMS /OHS.
Project Contact List
A project team list will be maintained on site and issued as required.
Roles and Responsibilities (may include but are not limited to)
Construction Director
TBA
Director responsible
Provides guidance / support to Site Team
Oversees contractual commitments and client liaison
Understanding environmental Legislation and Regulations
Oversees implementation OHS and environmental policy

Project Manager
TBA
Quality
Ensure Contract obligations are met (cost / time/ quality / environmental)
Client Liaison
Co-Ordination and leadership of Site Team
Trade Contractor performance
Project Status Reporting
Design Performance
Coordinate design consultants and design contractors
Responsible for obtaining building and planning approvals
Investigate alternative construction elements
Oversee programming
Oversee coordination of suppliers / trade contractors

OH & S
Ensure that the Project Team develops and implements all aspects of the Construction Management Plan
Ensure the ongoing development of the OHS section within the Project Management Plan
Ensure OHS is effectively managed
Employee Relations
Union Relations

Environmental
Ensure project environmental plan implemented
Prepare and review / update the Environmental Management section within the Construction Management Plan
Coordinate preventative / disaster measures

Site Manager
TBA
OH & S
Ensure that the Project Team develops and implements all aspects of the Project Quality Management Plan
Ensure that Subcontractor SWMP / Risk Assessments have been prepared before the
commencement of each relevant task or activity
               Ensure that employees are trained in the Project Quality Management Plan (OHS section) and SWMS / Risk Assessments
Establish the OHS Committee and ensure that it functions properly, and that its recommendations are minuted and acted upon
Conduct hazard inspections and ensure that Hazards Requiring Rectification forms are completed where required
Identify unsafe work practices and ensure that these are rectified
Ensure that checklists are carried out by subcontractors and staff
Consider worker capabilities, the complexity of tasks and the risks associated with tasks when determining supervisory arrangements
Ensure that all Work Cover Authority Inspection reports are action in accordance with the report. Distribute the report to all relevant parties
Report all OHS issues
Ensure that subcontractor responsibilities are fulfilled

Quality
Quality Assurance
Coordination and leadership of Site Supervisors
Short term programme
Construction Coordination
Review design details

Industrial
Union relations / workforce relations

Environmental
Understand environmental legislation and regulation
Implement the Site Environmental Management section within the Project Management Plan
Monitor the environmental performance of the project team and Trade Contractor Environmental
Management
Develop disaster / emergency spill response strategy
Ensure Trade contractors submit material safety data sheets where required

Site Administrator
TBA
Quality
Administration of Head and Sub – contracts
Letting of Sub contracts
Variation control
Cost control and reporting
Quantity surveyor liaison
Progress claims and payments
Approve payments for design consultants

O H & S
Maintain an OHS Library resource facility
Maintain OHS records for the Project as required
Assist in the implementation of the Project Management Plan as required

Environmental
Establish pretender qualification standards in environmental management to be achieved by prospective
Tenderers

Site Coordinator (QA / OH & S / ENVIRONMENTAL)
TBA
Design Management to ensure responsibilities are met
Ensure Trade Contractor meets QA / OHS / Environmental requirements
Undertake QA / OHS / Environmental audits
Plan and programme QA / OHS / Environmental checks
Review Trade Contractor QA / OHS / Environmental plans
Information / document flow
Consultant liaison
Services coordination
Shop drawing monitoring
QA / OHS / Environmental management / coordination
Typing / filing / archiving
Office equipment maintenance
General clerical assistance
Design meeting minutes
Site meeting minutes

Site Supervisor
TBA

Quality
Quality Assurance implementation
Short term programming
Trade contractor and supplier control and coordination

OHS
Assist in the development and implementation of the Construction Management Management Plan
Assist in the development of SWMP / Risks Assessments
Attend SWMP / Risk Assessment inductions
Ensure that tasks are performed safely and as prescribed in SWMP / Risk Assessments 
Identify hazards and develop control measures for these
Ensure safety rectification items are implemented
Complete checklists as required
Incorporate OH & S instruction in routine orders and ensure that they are obeyed
Consider worker capabilities, the complexity of tasks and the risks associated with tasks when determining supervisory arrangements
Ensure that subcontractor responsibilities are fulfilled
OHS officer
First aid
Workplace / workforce monitoring


Environmental
Environmental management implementation

Construction Workers (where applicable)
Report all accidents and incidents to the Site Manager
Report all injuries and illnesses to the First Aid Officer
Suggest how to eliminate hazards or improve safety arrangements
Seek the help of the Supervisor if unsure of any aspect of the OHS rules
Use correct tools and equipment and do not use them if they are not in good order
Report to the Supervisor any tools / plant that malfunction and / or need repair
Use protective clothing and equipment provided
Heed the evacuation signal when sounded